首页

Automatic Inspection Machine (AIM)

Building on Lema’s in‑depth expertise in AI technology, the company has innovatively engineered this original linear‑type vial visual inspection machine, exclusively for powder‑filled and lyophilized vial applications.

Keyword

Category:

Hotline:

400-006-2023

Message

Detailed Description

Product Features & Advantages:

Product	Lema Inspection Machine
Supplementary Lighting	Unique composite light source can clearly show subtle defects or flaws
Processing Speed	Advanced algorithm, processing speed can reach more than 600 bottles/min with self-learning capability.
Recognition Rate	High-resolution cameras used to detect defects or imperfections as small as 0.2mm
Customization	Customized algorithm optimization to meet the special requirements of each enterprise.
Mechanical Structure	The first system to adopt the vertical bottle conveying detection method with smaller space and much higher speed.

Different Inspection Ways Comparison

	Manual Check	Traditional Inspection Machine	Deep Learning Inspection
Static vision	Very strong. The resolution of human retina up to 500 million pixels	Strong, multi-megapixel resolution	Strong, multi-megapixel resolution
Consistency	Weak,0.1 second visual delay makes it impossible for the human eye to recognize fast targets, impossible to observe subtle defects	Strong, exposure time can reach the microsecond level	Strong, exposure time can reach the microsecond level
Dynamic vision	Strong, able to identify defects in a complex and volatile background	Weak and easily disturbed by background patterns	Strong, can identify defects in a complex background
Adaptation	Weak. Inspection deviation due to different personnel.	Week with unsatisfied detection rate and higher wrong-detection rate.	Very strong. Can achieve target detection rate and wrong-detection rate under certain data training

System Comparison

	Traditional inspection system	Lema Inspection system
Machine Design	Complicated	Concise and Efficient
Speed	500 bottles/min	600 bottles/min
Inspection results	Wrong elimination rate:5%-10%. Some defects cannot be recognized due to bottle rotating.	Wrong elimination rate: <=3%. Critical defects can be 100% eliminated.
System operation	Complicated software operation. Must change the whole star tray for different products. Each product-format change requires extensive parameter configuration	Bottle linear running mode. Task switch only need adjust the scale easily. Simple and clarified software interface. Achieve true one‑click switching
Adaptability	Very weak adaptability for different volume bottles.	Fully coverage from 2ml to 50ml bottles. Apply to both transparent bottle and brown bottle.
Risk of vial breakage	0.001%‑0.002%	Zero

System Comparison

High detection accuracy
Lema unique “defect recognition under irregular texture background" technology can ensure the effective detection of various defects, the detection rate of critical defects can reach 100%,

Excellent adaptability
It can adapt to penicillin bottles with different specifications. Change the category easily with no need to disassemble the equipment and replace the disk.

Simple operation
Both field operators and maintaining technicians can complete tasks quickly and easily. Field workers, in particular, can realize one-button operation.

Convenient Maintenance
Full consideration of maintainability from mechanical and functional design perspective. Remote supports are allowed to achieve hands-off maintenance.

Our Advantages

Rich experience in pharmaceutical industry
Fully committed to the pharmaceutical field of drug inspection with a variety of multi-products experience. Completely understand the needs of the pharmaceutical industry and the corresponding specifications to provide customers with optimal visual solutions.

Advanced Technology combined with AI and Deep learning
Expert level in penicillin bottle inspection to meet high speed production line up to 600 bottles/minute with precise and efficient detection.

Self-developed core technology with intellectual property
All the algorithms of our company are completely developed by Lema R&D team. Therefore, we have completely independent intellectual property rights, which let us optimize the algorithms to meet some difficult requirements from customers

Maintenance costs far below industry average level
The streamlined mechanical design greatly reduces maintenance costs. No additional hardware molds are required for new recipes; New recipe configuration is built upon image-based vision training. Switching between different recipes can be completed within a few minutes.

More Products